With the greater application of the micro-coil windings, it becomes pertinent to know about the coil winding process. The coil winding process needs complicated machinery that ensures that the quality standard of the products is highly maintained.
Certain precautions need to be taken in the process such that the windings are not too close to each other. Insulation also plays a major role as the process of electromagnetic induction is involved in the winding process.
In-depth analysis of the winding process
The winding of the coil is done around the core or a pin. The windings produce an electromagnetic field, using the principle of electromagnetic induction. The coils are insulated before winding them around the core. The windings can be done in various shapes that include:
The difference in the shape of the windings enhances the electrical induction in the coils. Since they impact the electrical properties, it becomes important to take care of the shape during the winding.
Medical Application Purpose Windings of Coil
For the medical application purpose, one of the most important parameters is the thickness of the coil. The coils need to be thinner than the size of the hair. Specialized machinery is used to cater to such sensitive technologies.
The winding of the coil can be either around a core or can be self-wound. In the case of the core winding, the core is removed eventually as the winding is completed. It leaves the coil in the shape of the core, thus having specific electrical properties.
Manufacturing of the micro-coils for the miniaturized medical devices needs specialized machines. The micro-coil windings cannot be made by any other means. In-house machinery is needed to manufacture such coils. Reputed manufacturing organizations have the latest technologies to start from scratch.
Since the quality standards play a major role, this is what differentiates the great manufacturers of the coil windings from the rest ones. Use of the ultra-thin wires for the manufacturing of inductive components is a sensitive matter. The innovative technologies that are used for this wire manufacturing are made on the basis of their capability to handle thin wires. Even to the smallest thickness of fewer than 10 micros can be handled with the help of these wires. There is a long list of the constraints and parameters that need to be checked while manufacturing such wires. Thus, it gets very difficult to handle wires of such fine dimensions.
Future of the micro-coil wound devices
The bottom line is that the manufacturing of the medical devices and sensors of miniaturized forms need more specialization and care. Specialized machinery is required to manufacture the micro-coil windings. The shape of the winding also gains importance, since they decide the electrical inductance on the wire. Moreover, the importance of insulation has also been discussed.
The quality standard gains importance, hence it is highly essential to have a renowned vendor for the micro-coil winding services. Being one of the most rapidly growing technologies, it is required to invest more in the micro-coil technology, to make the medical industry more dynamic and efficient.